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Rotocontrol International GmbH

RSP-H and RSP-V Pharmaceutical Security

The RSP-H Series machines are specifically designed for compliance with the most demanding security label inspection and finishing applications. The vision system provides 100% inspection of the web and stops the machine when a fault is detected, prior to slitting or other post-inspection operations.

The faulty label is automatically placed on the inspection/splice table where the operator can perform corrective action. Once the fault is corrected, the web reverses and the corrected label passes under the vision system a 2nd time, ensuring 100% compliant product is passed to the next stages of production.

The special design and optional large diameter idlers allow the machine to finish booklet labels.

The machines can operate in two distinct levels of compliance conforming to the required level of security. These include:

Full Compliance

In Full-Compliance-Mode, a defective label must be corrected and re-inspected before the process can continue and cannot be overridden by the operator. This mode is intended for applications where 100% compliant labels must be guaranteed.

Controlled Compliance

In this mode, the operator can choose to re-inspect the corrected label with a single button push, or bypass the re-inspection system and accept a defective label after manually inspecting or correcting it. This mode is intended for premium value-add labels that require the highest quality, but leave some discretion for the operator to increase throughput.

Specifications:

Working widths:
340mm (13.39”), 440mm (17.32”), 540mm (21.26”), 640mm (25.20”)
Unwind diameter:
750mm (29.53”)
Rewind diameter:
Single rewind = 550mm (21.65”) (with lay-on roller 500mm) (19.69”)
Dual rewind = 420mm (16.54”) (with lay-on roller 400mm) (15.75”)
Run speed up to:
320m/min (1050 fpm) (machine speed is material and vision system dependent)

Standard Configuration includes:

  • Modular design
  • 15”  touch screen panel on pivoting arm
  • Vision system touch screen panel
  • 100% servo control from Bosch Rexroth
  • Job memory for 500 jobs
  • Remote diagnostics
  • Unwind unit
  • Integration platform ready to accept industry leading vision systems
  • Splice table/inspection plate incl. web guide before the camera system
  • Dynamic web buffer
  • Horizontal inspection area
  • Web guide before the slitting unit
  • Cartridge slitting system incl. LED light (optional special booklet slitting)
  • Label/length counting
  • Single rewind – 76mm (3”) core holder

Available options:

  • Hydraulic roll lifter for dia. up to 1200mm (47.24”)
  • Waste rewind unit at unwind and before slitting unit
  • Flag & splice detection
  • Static elimination
  • Inkjet integration
  • Shear, razor and crush knife slitting
  • Full automatic knife positioning system – EPOS or RotoCut
  • Dual rewind
  • Big dual rewind module (600mm) (23.62”)
  • Lay-on rollers
  • Slip differential shafts
  • Strobe light
  • Rewind shafts – 25mm – 152mm (1” – 6”)

The RSP-V Series machines incorporate a fully integrated 100% vision inspection system which stops the machine when a fault is detected, prior to slitting or other post-inspection operations.

The faulty label is automatically placed on the inspection/splice table where the operator can perform corrective action. Once the fault is corrected the web is rewound in its entirety onto a high capacity rewind for re-inspection prior to slitting for 100% compliance requirements.

For lower security applications, the web can continue directly on to slitting and other post-inspection operations.

The machines can operate in two distinct levels of compliance conforming to the required level of security. These include:

Full Compliance

In Full-Compliance-Mode, a defective label must be corrected and re-inspected before the process can continue and cannot be overridden by the operator. This mode is intended for applications where 100% compliant labels must be guaranteed.

Controlled Compliance

In this mode, the operator can choose to re-inspect the corrected label with a single button push, or bypass the re-inspection system and accept a defective label after manually inspecting or correcting it. This mode is intended for premium value-add labels that require the highest quality, but leave some discretion for the operator to increase throughput.

Standard Configuration includes:

  • Compact and robust design
  • 12” touch screen panel on separate HMI console
  • Vision system touch screen panel
  • 100% servo control from Bosch Rexroth
  • Job memory for 500 jobs
  • Remote diagnostics
  • Unwind unit
  • Integration platform ready to accept industry leading vision systems
  • Splice table incl. web guide before the camera system
  • Dynamic web buffer
  • Vertical inspection area
  • Web guide before the slitting unit
  • Cartridge slitting system incl. LED light
  • Label/length counting
  • Single rewind – 76mm (3”) core holder
  • Right to left configuration only

Available Options:

  • Hydraulic roll lifter for dia. up to 1200mm (47.24”)
  • Internal roll lift
  • Waste rewind unit at unwind and before slitting unit
  • Flag & splice detection
  • Static elimination
  • Inkjet integration
  • Shear, razor and crush knife slitting

  • Full automatic knife positioning system – EPOS or RotoCut
  • Dual rewind
  • Big dual rewind module (600mm) (23.62”)
  • Lay-on rollers
  • Slip differential shafts
  • Strobe light
  • Vacuum splice table
  • Rewind shafts – 25mm – 152mm (1” – 6”)







Specifications:

Working widths:
340mm (13.39”), 440mm (17.32”), 540mm (21.26”), 640mm (25.20”)
Unwind diameter:
750mm (29.53”)
Rewind diameter:
Single rewind = 550mm (21.65”) (with lay-on roller 500mm) (19.69”)
Dual rewind = 420mm (16.54”) (with lay-on roller 400mm) (15.75”)
Run speed up to:
320m/min (1050 fpm) (machine speed is material and vision system dependent)

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