RSP Single Pass 100% Security Inspection Machines
The ROTOCONTROL RSP machines feature an extremely small footprint- only 1.2 x 2.6 meters of floor space plus the moveable control panel. 100% servo drive including the dynamic accumulator assures precise, automatic tension control and high speed- trademarks of all ROTOCONTROL machines.
The RSP machines are available in 340, 440 and 540mm web widths with all of the options normally associated with the RSC Slitter/Rewinder Inspection machines including large capacity separate unwind, shear and razor slitting cartridges, waste wind-up, strobe illumination and multiple shaft sizes.
The machine can operate in 3 distinct levels of compliance conforming to the required level of security. These include:
Full Compliance In Full Compliance mode, a defective label must be corrected and re-inspected before the process can continue and cannot be overridden by the operator. This mode is intended for applications where 100% compliant labels must be guaranteed.
Controlled Compliance In this mode, the operator can choose to re-inspect the corrected label with a single button push, or bypass the re-inspection system and accept a defective label after manually inspecting or correcting it. This mode is intended for premium value-add labels that require the highest quality but leave some discretion to the operator in order to increase throughput.
High Speed Inspection This mode engages the 100% vision inspection system but does not utilize the re-inspection capability. The machine places defective labels on the inspection plate where the operator corrects the defective label and continues the process until the next defect is detected. This mode is intended for standard labels and the defect parameters can be set to balance high throughput with acceptable quality.
In all modes, the speed of the machine is determined by the inspection parameters and the capabilities of the inspection system. ROTOCONTROL can provide fully integrated solutions from industry leading vision system suppliers to meet the needs and preferences of the convertor.
Standard Configuration include:
- 100% servo motor control- unwind, rewind, drawstation, dynamic accumulator
- RSP S-Drive 100% Security software and moveable operator touch screen panel
- 320 m/m speed capable (machine speed- material and vision system dependant)
- Servo motor control on draw station, rewind and unwind
- Label counting inc. butt cut
- Waste reducing shortened webpath
- 320 meters per min (material dependant)
- Large, 12.9” machine control touch screen panel
- Large 19” vision system display touch screen panel
- High accuracy length based label counter including butt cut
- Ultrasonic unwind webguide with splice table
- Ultrasonic slitting webguide with splice table
- Servo driven waste wind-up at slitting splice table
- Servo driven dynamic accumulator
- Integration platform ready to accept industry leading vision systems including webguide
- Cartridge slitting system to accept shear or razor cartridges
- Motorized slitting adjust from operator panel
- Standard webclamp at rewind
- Dual rewind
- Anti-static bars
- Automatic web clamps with lay-on rollers
Built-in roll lift
Separate high capacity (1.2m) unwind with roll-lift
Vacuum splice table with waste wind-up vertical inspection assembly
Razor slitting cartridge and blade holders
Shear cartridge and knife sets
Flag or splice detect at unwind
Waste wind-up at unwind
Additional shaft sizes (76mm standard on all shafts except waste)